01
Specification Call
We start with a 20-30 minute call or site visit to pin down your hazard: flash fire, arc flash, molten metal, welding spatter or a combination. You tell us the standard you answer to, EN ISO 11612, NFPA 2112, IEC 61482 or an internal company spec, and we confirm the fabric weight, colour and trim package that meets it.
02
Fabric Sourcing
We pull certified FR rolls from our mill network, aramid blends, FR-treated cotton, modacrylic hi-vis, and check the mill test certificate against your spec. Fabric arrives in 5-10 working days for stock lines. If you need a specific shade or a proprietary blend, we quote the lead time upfront rather than after the order.
03
Sampling and Approval
We cut and stitch one full garment, your size range's middle fit, and ship it to you within 7-10 days. You check the fit, the pocket layout, the reflective tape placement and the logo position. Nothing goes to bulk cutting until you sign off on that sample in writing or by email confirmation.
04
Bulk Cutting and Stitching
Once approved, we lay, cut and stitch the full order on our Faisalabad floor. A 500-piece coverall run takes 12-18 working days. Every stress point, shoulder seam, crotch, pocket corner and knee, is bar-tacked, and every garment is stitched with FR thread so the seams do not fail before the fabric does.
05
Inspection and Dispatch
Each garment is checked for stitch density, tape adhesion, size label accuracy and correct FR labelling before packing. We fold, bag and carton by size, then dispatch nationwide or prepare export documentation for overseas buyers. You get the mill certificates, the test reports and the packing list in one envelope.