Made-to-Measure Uniform Manufacturing in Faisalabad means every shirt, trouser and coverall is cut from your team's own measurements, not pulled off a generic size rack. We handle schools, hospitals, factories, security companies and corporate offices across Punjab, from a single supervisor's coat to a 2,000-piece staff rollout. Send us your sizes and logo, and we will quote within 24 hours.
Made-to-Measure Uniform Manufacturing in Faisalabad is the process of building workwear from individual body measurements and a client-approved pattern rather than from stock sizes. It starts with a measurement sheet for each wearer, moves into pattern grading, fabric selection and a sewn sample, then into cutting, stitching, embroidery and finishing. Because every garment is cut for a named person or a defined size band, the finished uniform sits properly at the shoulder, sleeve and waist, which is exactly what stock-size uniforms fail to do once a team has mixed heights and builds.
Faisalabad's workforce is unusually varied in build, and that is the core reason local buyers ask for made-to-measure work. A textile mill on Sargodha Road may need 40 coveralls in five size bands for machine operators, while a private school in Madina Town needs blazers and trousers for teenagers who grow between the first and second fitting. When you order custom uniform stitching and tailoring against real measurements, you stop paying for alterations later. We have been cutting uniforms in this city since 1996, so we know how Faisalabad buyers measure, approve and reorder.
Every made-to-measure order covers measurement, pattern development, sampling, cutting, stitching, finishing and delivery. Fabric sourcing and logo work are included when you order them with the garments. What sits outside the standard scope is client-supplied fabric stitching on very large runs and third-party certification testing, both of which we quote separately.
We collect 9 to 14 measurements per wearer depending on garment type, either through a measurement sheet or an on-site session. Those numbers feed into size grading across your full headcount, so every band from small to 4XL is cut properly rather than approximated.
A pattern is built from your measurements and approved design, then stored in our client archive along with your logo file. Reorders against that pattern skip development entirely, which cuts both lead time and cost on every future batch.
We stitch a sample garment for you to fit and inspect before bulk cutting. You check collar, sleeve, pocket layout and logo position, then mark changes. One revision round is included, and bulk production only starts after written approval.
Fabric is laid, marked and cut in size bands, then stitched on industrial lines dedicated to shirts, trousers, coveralls or outerwear. Every garment is inspected for stitch density, seam strength and button security, then pressed, folded and bagged by size.
Computerised embroidery, screen printing or heat transfer applies your branding at the exact position approved on the sample. We match thread and Pantone colours so logos stay consistent across the whole order and across future reorders.
Finished uniforms are delivered to your site in Faisalabad, with nationwide shipping for other locations and export packing for overseas buyers. Bulk orders are labelled by size band or wearer name where you request it, which speeds up distribution on your end.
We collect your garment types, headcount, size spread and logo files, then either send a measurement sheet for your staff to fill or visit your site to measure directly. For teams above 50 people, an on-site session usually takes half a day. You get a written quote within 24 hours of the brief landing with us.
We shortlist two or three fabrics that suit your work environment and budget, then build the pattern from your measurements. You see and feel the swatches before anything is cut. Pattern development for a new design takes 3 to 5 working days; reorders against an existing pattern skip this step entirely.
We stitch a physical sample garment, usually in your size range's middle band, and send it to you for fitting. You check the collar, sleeve length, logo position and pocket layout, then mark any changes. One round of sample revision is included. Nothing goes into bulk cutting until you approve the sample in writing.
Approved patterns go to the cutting table, where fabric is laid, marked and cut in batches by size band. Stitching runs on industrial machines with dedicated lines for shirts, trousers, coveralls and outerwear. A 500-piece order typically clears cutting and stitching in 10 to 15 working days, depending on fabric availability.
Every garment is checked for stitch density, seam strength, button security and logo alignment before it is pressed, folded and bagged by size. We label each piece with the wearer's name or size band where you ask for it. Delivery runs across Faisalabad and to your other sites, with bulk orders shipped nationwide.
Purpose-built equipment, used by trained technicians — so the job is done accurately the first time.
Used for main seam construction on shirts, trousers and coveralls. Lockstitch gives a strong, consistent seam that holds under repeated industrial washing and daily wear.
Finish raw edges and build stretch seams on knit garments and sports kits. Flatlock seams sit flat against the skin, which matters for staff wearing uniforms through long shifts.
Apply logos, monograms, name badges and rank insignia at the exact position approved on the sample. Multi-head machines keep thread colour and stitch density identical across a full order.
Handle large back prints, high-visibility markings and Pantone-matched panels. Heat transfer gives a durable finish on polyester blends where embroidery would be too heavy.
Lay, mark and cut fabric in size bands. Accurate cutting is what turns an approved pattern into a garment that fits, and it is where cheap uniform suppliers cut corners.
Confirm fabric weight and shrinkage before cutting. A 180-220 GSM range suits most Faisalabad workwear, and pre-shrink checks stop garments from losing length after the first wash.
A mill was buying stock-size coveralls for 260 operators. Roughly a quarter needed alteration, staff complained about heat and restricted movement, and the fabric faded visibly within five months of industrial washing.
We measured every operator on site, cut in five size bands using 200 GSM breathable drill, and added reinforced knees and elbows. Alterations dropped to under 5 percent of the order, and the coveralls held colour and shape past the 12-month mark.
A private school was outfitting 480 students from stock sizes. Blazers gaped at the shoulder on smaller students, trousers were too long on most, and parents were paying for alterations within weeks of purchase.
We built patterns from the school's measurements, stitched samples in three sizes for approval, then produced 480 blazers and trousers with crest embroidery matched to school colours. Alteration requests fell sharply, and the full order landed before the session start date.
A security company had 140 guards in mismatched stock uniforms. Shirts pulled across the chest on larger guards, trousers were baggy on smaller ones, and client sites had started commenting on the untidy presentation.
Each guard was measured individually, then shirts and trousers were cut to those numbers with company insignia, epaulettes and rank stripes embroidered at approved positions. The full 140-set order delivered in three weeks, and the team now presents consistently on every site.
Most uniform complaints trace back to one root cause: garments cut for an average body that nobody on your team actually has. These are the four problems Faisalabad clients bring to us most often, and how we fix each one at the pattern stage.
Ask a pro →We measure each wearer and cut to those numbers, so the garment sits correctly at shoulder, sleeve and waist. When a uniform fits, staff wear it. That single change fixes most of the presentation problems clients describe to us.
We archive your approved pattern, fabric reference and digitised logo. Reorders are cut from the same pattern and sourced against the same fabric spec, so batch two matches batch one even if it is produced a year later.
Made-to-measure cutting removes most alteration work before it happens. Clients switching from stock sizing typically cut alteration spend by more than half, and the uniforms reach staff ready to wear rather than in a queue for a tailor.
We match GSM and weave to the job, steering most Faisalabad clients toward breathable 180-220 GSM poly-cotton blends that hold colour through repeated industrial washing. For hot or hazardous work, we source FR and ripstop fabrics with confirmed specs.
PKR 1,800 - PKR 6,500 per piece depending on garment type, fabric and quantity
Made-to-measure uniforms in Faisalabad typically run PKR 1,800 to PKR 6,500 per piece in 2026, depending on garment type, fabric and branding. A basic poly-cotton shirt sits at the lower end; a lined blazer, FR coverall or hi-vis jacket sits at the top. Sampling, pattern development and logo work each add to the per-piece rate on first orders, but reorders against an archived pattern cost less because development is already done. Bulk uniform manufacturing and wholesale supply rates apply above 500 pieces, and we confirm the full price in writing before any cutting begins.
The per-piece price includes measurement, pattern work, sampling, cutting, stitching, finishing and delivery. When you factor out the alteration costs and mid-year replacements that stock uniforms create, made-to-measure usually works out cheaper across a full year of wear.
A simple shirt or polo costs far less to produce than a lined blazer, coverall or FR jacket. More panels, linings, pockets and closures mean more cutting and stitching time, which is the single biggest driver of per-piece price.
Standard poly-cotton sits at the low end. Twill, drill, ripstop and certified flame-resistant fabrics cost more per metre and can add 20 to 40 percent to the piece price. We confirm GSM and certification before quoting.
Cutting and setup costs are spread across the run, so larger orders bring the unit price down. Orders above 500 pieces typically see a 10 to 20 percent reduction against a 100-piece order of the same garment.
A single chest logo is quick to embroider. Multi-position logos, name badges, rank insignia, large back prints or Pantone-matched screen printing add machine time and setup, which shows up in the per-piece rate.
“We ordered 260 coveralls for our machine operators and honestly expected the usual size mess. A.G. Fabrics measured everyone on site over two days, then cut in five size bands. Fit was right on almost every piece, and the few swaps were handled in a week. The fabric has held up through eight months of industrial washing without fading.”
Imran S.Operations Manager, Textile Unit, Sargodha Road
✓ Verified“Our students grow fast, so stock-size blazers were always a compromise. The team built a pattern from our measurements and stitched samples for three sizes before bulk. We got 480 blazers and trousers delivered before the session started, and the logo embroidery matched our crest exactly. Reordering next year will be simple.”
Ayesha K.Administrator, Private School, Madina Town
✓ Verified“Guards come in every build, and our old supplier's uniforms looked untidy on half the team. A.G. Fabrics cut each guard's shirt and trouser to measurement, added our insignia and rank stripes, and delivered 140 sets in three weeks. The difference on parade is obvious, and my clients have noticed it too.”
Bilal R.Security Company Owner, Jaranwala Road
✓ VerifiedMost made-to-measure uniforms in Faisalabad run PKR 1,800 to PKR 6,500 per piece in 2026, depending on garment type and fabric. A basic poly-cotton shirt sits at the lower end; a flame-resistant coverall or a lined blazer sits at the top. Embroidery, printing and low order quantities push the per-piece rate up. Orders above 500 pieces typically bring the unit price down by 10 to 20 percent.
A typical order takes 3 to 5 weeks from brief to delivery. Sampling and approval account for 5 to 8 working days, then bulk cutting and stitching run 10 to 15 working days for a 500-piece order. Small orders under 100 pieces often finish inside two weeks. We confirm the exact date in your written quote before you commit.
Yes. We produce bulk uniform orders from 50 pieces up to several thousand per run, with size grading across your full headcount. For teams above 50 people we usually run an on-site measurement session, then cut in size bands so nothing is cut as a one-off. Bulk orders also qualify for wholesale fabric rates, which lowers the per-piece cost.
Yes. Send us a worn sample garment or clear photos plus your logo file, and we will reverse the pattern and match thread colour, stitch density and logo placement. We archive the approved pattern and digitised logo, so your next reorder arrives identical to the first batch. Most design matches are confirmed at the sampling stage within one week.
Custom Uniform ManufacturingOur broader custom uniform line covers full design-to-delivery production for any staff category. Made-to-measure work sits inside it as the fit-critical option, used when stock sizing will not hold across a mixed-build team in Faisalabad.Explore →
Bulk Uniform Manufacturing and Wholesale SupplyFor headcounts above 200, bulk production and wholesale fabric rates bring the per-piece price down. Faisalabad clients running multi-site rollouts pair this with made-to-measure cutting so every size band is still cut properly.Explore →
OEM and Private Label Uniform ManufacturingIf you sell uniforms under your own brand, we produce to your label, packaging and spec. Made-to-measure patterns feed straight into OEM runs, so your branded line fits as well as your direct client orders.Explore →
Custom Uniform Stitching and TailoringSingle garments, replacement pieces and small runs are handled through our stitching and tailoring service. Faisalabad clients use it to add new hires to an existing uniform programme without ordering a full new batch.Explore →
Uniform Design and Pattern DevelopmentNew uniform design starts here: silhouette, pocket layout, collar shape and size grading. We build the pattern from your team's measurements, which is the foundation every made-to-measure order is cut from.Explore →
Uniform Sampling and Prototype DevelopmentBefore bulk cutting, we stitch a physical sample for fitting and approval. Faisalabad buyers check collar, sleeve and logo position on the sample, then sign off. One revision round is included at this stage.Explore →
Uniform Fabric Sourcing and Wholesale SupplyWe source poly-cotton, twill, drill, ripstop and flame-resistant cloth by the metre. Clients can buy fabric alone or as part of a made-to-measure order, with GSM and colour-fastness confirmed before cutting begins.Explore →
Custom Uniform CuttingBulk fabric is laid, marked and cut in size bands on our cutting tables. Accurate cutting is what makes a made-to-measure pattern translate into a garment that fits, and it is where most cheap uniform suppliers cut corners.Explore →Send us your headcount, garment types and logo, and we will come back with a written quote and a delivery date within 24 hours. Patterns and logo files stay on record for every future reorder. Call +923007674374 to start.
Request a Quote +923007674374 →Call or email with your garment type, quantity and required date and we will come back with a per-piece price and a lead time, usually within one working day. Our unit is open Monday to Friday, 08:00 to 18:00, and Saturday morning for sample collection. Local buyers are welcome to visit the floor and check fabric before ordering.