Uniform Sampling and Prototype Development in Faisalabad is how A.G. Fabrics turns your uniform idea into a production-ready sample you can hold, wear and approve. We handle pattern drafting, fabric sourcing, stitching and logo application under one roof, so schools, hospitals, factories and security companies across Punjab can sign off on fit and colour before a single bulk roll is cut. Since 1996 we have built samples for buyers in Faisalabad and export markets, and every prototype is made on the same machines that will run your production order.
Uniform Sampling and Prototype Development in Faisalabad is the stage where your uniform stops being a sketch and becomes a stitched garment you can measure, wash and wear-test. We start with your tech pack or a plain conversation, draft a pattern, source the right fabric, and stitch a sample in your exact size range. You get a physical prototype with the correct collar, pocket placement, seam finish, embroidery and trims. Nothing goes to bulk cutting until you sign off on that sample.
Faisalabad buyers usually come to us with a real deadline: a new school session, a hospital expansion, a security contract that starts in six weeks. A sample made locally means you can check colour against your brand guide, test fabric weight in Faisalabad's 45°C June heat, and confirm sizing on actual staff instead of guessing from a size chart. We also produce counter samples and size sets, so your approval covers the full range from small to 4XL rather than one middle size.
Every sampling job covers pattern, fabric, stitching and logo work as standard. Bulk production, warehousing and export shipping are quoted separately once you approve the prototype.
We draft the base pattern from your brief or reference garment, then grade it across your full size range from small to 4XL. Every seam allowance, pocket position and trim placement is marked on the pattern card for repeatability.
We source fabric from Faisalabad mills or our own stock and match thread, buttons, zips, interlining and reflective tape to your spec. You approve the fabric swatch and trim card before stitching begins.
One full garment is stitched on the same industrial machines that will run your bulk order. Turnaround is 3 to 5 working days for standard uniforms, longer for certified FR or high-visibility workwear.
Your logo is embroidered, screen printed or heat transferred onto the prototype in the approved position and size. We digitise the embroidery file once and reuse it across bulk, keeping every logo identical.
You wear-test the prototype and wash it to check shrinkage, colour fastness and seam strength. We record the results and adjust the pattern or fabric spec before bulk production is confirmed.
Each approved prototype ships with a spec sheet covering fabric composition, GSM, measurements and trims. We seal and store a reference copy at our Faisalabad unit so repeat orders match the original exactly.
We sit with you or take your call, then write down the garment type, size range, fabric preference, colour codes and logo files. If you have a tech pack, we work from it. If you only have a reference garment, we measure it point by point and build the spec from there. This step takes one working day.
Our pattern master drafts the block for your size range, grades it from small to 4XL, and marks seam allowances, pocket positions and trim placements. You get a paper pattern review before any fabric is cut. Grading errors caught here cost nothing to fix.
We pull fabric from our own stock or source it from Faisalabad mills, then match thread, buttons, zips, reflective tape and interlining to your spec. You approve the fabric swatch and the trim card before stitching starts. GSM, weave and shrinkage are recorded on the sample tag.
One full prototype is stitched on the same machines that will run your bulk order, with your logo embroidered or printed in position. Turnaround is 3 to 5 working days for a standard garment, longer for flame-resistant or high-visibility workwear that needs certified trims.
You inspect the prototype, wear-test it, and send back written comments. We make revisions and re-submit until you approve. Once signed off, the approved sample becomes the sealed reference for bulk production, and we keep it on file for repeat orders.
Purpose-built equipment, used by trained technicians — so the job is done accurately the first time.
Used for main seams, topstitching and logo panel attachment on prototype garments. These are the same machines that run bulk production, so the sample stitch matches the final uniform.
Used for edge finishing and stretch seams on knit and poly-cotton uniforms. Flatlock is standard for sportswear-style uniforms and moisture-wicking fabrics.
Used to embroider logos, name monograms and badges onto prototypes. The digitised file from the sample is reused across bulk, keeping every logo identical.
Used for printed logos, numbers and back graphics on prototype garments. We test ink on the actual fabric to confirm colour fastness before bulk printing.
Used for heat transfer printing and reflective tape application on high-visibility and sportswear prototypes. Temperature and pressure are recorded for repeatability.
Used to grade the base pattern across the full size range from small to 4XL. Grading rules are stored so repeat orders use the same block.
Used to verify fabric weight and measure shrinkage after wash testing. Results are recorded on the sample spec sheet for buyer approval.
A Faisalabad security company had a new contract starting in six weeks and no existing pattern. Their previous supplier had delivered uniforms with inconsistent sizing, and guards were refusing to wear them on site.
We sampled the shirt, trouser and jacket in nine working days, including epaulettes and badges. The guards wear-tested the prototype, and the approved sample became the sealed reference for 400 bulk uniforms. Fit was consistent across all sizes.
A private hospital on Jaranwala Road had nursing staff complaining that their scrubs were too heavy for Faisalabad summers. Fabric pilled after a few washes and colours faded unevenly across the batch.
We stitched prototypes in two poly-cotton blends and let the hospital wash-test both. They chose the lighter GSM option, and we produced 600 sets. Six months on, colour has held and fit is consistent across all sizes.
A European workwear distributor needed flame-resistant coverall samples for a client's safety approval. Previous samples from another supplier had incorrect reflective tape placement and no shrinkage data.
We stitched the prototype in certified FR fabric with correctly placed reflective tape, and shipped it with a spec sheet covering composition, GSM and shrinkage. The client approved on the first round, and bulk production matched the sealed sample.
Most bulk uniform failures trace back to a skipped or rushed sampling stage. Here are the four problems Faisalabad buyers bring to us most often, and how we fix them.
Ask a pro →We grade the pattern across your full size range and stitch a size set for approval. You confirm small through 4XL before bulk cutting, so every size fits the way the sample does. Corrections happen on paper, not on finished garments.
We stitch your prototype in the actual fabric you will buy and let you wear-test it. If the GSM is too high or the blend traps heat, we switch to a lighter poly-cotton or moisture-wicking option before bulk. You approve comfort, not just appearance.
Your prototype carries the real logo in the real position using the actual thread and ink. You approve chest placement, back print and sleeve badge on a finished garment, and we lock the embroidery file for bulk.
Sampling measures exactly how much fabric, thread and labour each uniform consumes. We convert that into a firm per-piece price before you commit to bulk, so your budget holds and there are no surprise line items.
PKR 4,500 - PKR 18,000 per prototype, depending on garment, fabric and logo work
Sampling is priced per prototype, not per bulk order. In 2026, a single uniform prototype in Faisalabad runs PKR 4,500 to PKR 18,000 depending on garment complexity, fabric and logo work. A basic cotton shirt sits at the low end; flame-resistant coveralls or high-visibility jackets with certified reflective tape sit at the top. Sampling charges are usually credited against your bulk order once it is confirmed. We quote a firm price and a delivery date before we start, so there are no mid-project surprises.
A prototype costs a fraction of a bulk order and catches fit, fabric and logo problems before they repeat across thousands of pieces. Most buyers recover the sampling cost in the first bulk run through avoided rework and accurate per-piece pricing.
A simple shirt or trouser sample costs less than a multi-panel jacket or coverall with linings, reinforced knees and tool pockets. Each additional panel, pocket or trim adds cutting and stitching time to the prototype.
Standard poly-cotton and cotton are the most economical. Flame-resistant, anti-static and high-visibility certified fabrics cost more because they are sourced from specialist mills and carry certification documentation.
Embroidery digitising, screen printing setup and heat transfer film all add a one-time cost to the prototype. Once the file is digitised, bulk logo application is priced per piece, not per setup.
Sampling one size is cheaper than producing a full size set from small to 4XL. Buyers who need to approve fit across the full range should budget for a size set rather than a single sample.
“We needed 400 security uniforms for a new contract and had no pattern. A.G. Fabrics sampled the shirt, trouser and jacket in nine days, including epaulettes and badges. The fit on our guards was right first time, and the bulk order matched the sample exactly. That saved us a full re-cut.”
Imran S.Operations Manager, Security Company, Madina Town
✓ Verified“Our nursing staff complained about scrub fabric in summer. A.G. Fabrics stitched prototypes in two poly-cotton blends and let us wash-test both. We picked the lighter GSM and ordered 600 sets. Six months on, the colour has held and the fit is consistent across all sizes.”
Dr. Ayesha K.Administrator, Private Hospital, Jaranwala Road
✓ Verified“We ordered flame-resistant coverall samples from A.G. Fabrics for a European client. The prototype arrived with full spec sheet, GSM and shrinkage data, and the certified reflective tape was correctly placed. Bulk production matched the sealed sample, and we have reordered twice since.”
Markus W.Buyer, Workwear Distributor, Germany
✓ VerifiedA single uniform prototype in Faisalabad costs PKR 4,500 to PKR 18,000 in 2026, depending on garment complexity, fabric and logo work. A basic cotton shirt sample sits at the low end; flame-resistant coveralls or high-visibility jackets with certified reflective tape sit at the top. Sampling charges are usually credited against your bulk order once it is confirmed.
Most prototypes take 7 to 14 working days from approved brief to delivered sample. Pattern drafting and fabric sourcing take 2 to 4 days, stitching takes 3 to 5 days, and revision rounds add 2 to 3 days each. Flame-resistant and high-visibility workwear take longer because certified trims have to be sourced and matched.
Yes. Send us a photo, a sketch or a reference garment and we will measure it point by point, draft a pattern and stitch a matching prototype. We record every measurement, seam type and trim so the sample is reproducible. Most buyers who start from a reference garment get an accurate prototype on the first or second round.
We courier approved prototypes to buyers in the UK, Germany, UAE, Saudi Arabia, Canada, Australia and across Southeast Asia. Each export sample ships with a spec sheet, fabric composition, GSM and shrinkage data, plus a sealed reference copy kept at our Faisalabad unit so repeat orders match exactly.
Custom Uniform ManufacturingOnce your prototype is approved, we move straight into custom uniform manufacturing on the same machines and patterns. Faisalabad buyers get a seamless handoff from sample to bulk, with no re-grading or re-measuring between stages.Explore →
Bulk Uniform Manufacturing and Wholesale SupplyApproved samples become the sealed reference for bulk uniform manufacturing and wholesale supply. We scale your prototype to runs of 500 to 50,000 pieces, holding the same fabric, stitch and logo placement across every batch.Explore →
OEM and Private Label Uniform ManufacturingFor brands and distributors, we sample under your label and ship finished uniforms with your branding, care labels and packaging. Your prototype defines the private label spec, and we keep it on file for repeat seasons.Explore →
Custom Uniform Stitching and TailoringSampling often reveals fit tweaks that need hand tailoring. Our stitching and tailoring team adjusts collars, sleeves, waistbands and hems on the prototype so the final pattern fits your actual staff, not a generic size chart.Explore →
Made-to-Measure Uniform ManufacturingFor small teams and executive uniforms, we take individual measurements and build made-to-measure garments from the approved prototype block. Faisalabad hotels, clinics and corporate offices use this route for 20 to 200 piece orders.Explore →
Uniform Design and Pattern DevelopmentIf you have no design yet, our pattern team develops the uniform from scratch: silhouette, panel lines, pocket layout and trim placement. The design feeds directly into sampling, so your first prototype already reflects the intended look.Explore →
Uniform Fabric Sourcing and Wholesale SupplyWe source uniform fabric from Faisalabad mills and hold stock for repeat orders. Your prototype records the exact GSM, weave and colour, so bulk fabric matches the sample and you avoid shade variation between batches.Explore →
Custom Uniform CuttingBulk cutting follows the approved prototype pattern. Our cutting floor lays, marks and cuts fabric to the graded block, keeping every piece within tolerance so the finished uniforms match the sample you signed off.Explore →Send us your uniform brief, reference garment or tech pack and we will quote a sampling date and price the same day. A.G. Fabrics has been building uniforms in Faisalabad since 1996, and your approved prototype becomes the sealed reference for every bulk order that follows.
Request a Sample +923007674374 →Call or email with your garment type, quantity and required date and we will come back with a per-piece price and a lead time, usually within one working day. Our unit is open Monday to Friday, 08:00 to 18:00, and Saturday morning for sample collection. Local buyers are welcome to visit the floor and check fabric before ordering.